Circular Knitting Machines: Core Technology for Efficient and Sustainable Manufacturing in the Textile Industry
Abstract
In the textile manufacturing industry, Core Technology for Efficient and Sustainable Manufacturing in the Textile Industry Circular Knitting Machines are core equipment for fabric production, which directly affects product quality, production efficiency and sustainability. As a vertically integrated clothing manufacturer, FUSH˚ not only produces ready-made garments, but also manufactures fabrics independently to ensure the controllability and environmental standards of the supply chain. This article will take a deep look at the working principle of circular knitting machines, how to maintain them, the types of fabrics they can produce, and how they can help brands achieve efficient, flexible and sustainable clothing production.
Circular Knitting Machines: Core Technology for Efficient and Sustainable Manufacturing in the Textile Industry
Abstract
In the textile manufacturing industry, Core Technology for Efficient and Sustainable Manufacturing in the Textile Industry Circular Knitting Machines are core equipment for fabric production, which directly affects product quality, production efficiency and sustainability. As a vertically integrated clothing manufacturer, FUSH˚ not only produces ready-made garments, but also manufactures fabrics independently to ensure the controllability and environmental standards of the supply chain. This article will take a deep look at the working principle of circular knitting machines, how to maintain them, the types of fabrics they can produce, and how they can help brands achieve efficient, flexible and sustainable clothing production.
1. Circular Knitting Machines: Core Equipment for Textile Manufacturing
Circular knitting machines are key equipment in modern textile factories, which can quickly convert yarn into a variety of knitted fabrics. Compared with traditional flat knitting machines, circular knitting machines use seamless tubular weaving, which is more efficient and suitable for large-scale production.
FUSH˚’s 8 circular knitting machines can produce 23 kg of double-sided knitted fabrics in 8 hours to meet the needs of different brands.
2. Efficient production: 5,000 needles operate synchronously to optimize production capacity
FUSH˚’s circular knitting machine is equipped with 5,000 precision needles to ensure high-speed and high-precision knitting. This design reduces manual intervention, increases production speed, and reduces waste rate.
Data support:
- The daily output of a single machine can reach 50-70 kg (depending on the type of yarn).
- Compared with traditional flat knitting machines, the efficiency is improved by 30%.
3. Full process automation from yarn to fabric
The workflow of the circular knitting machine is highly automated, including:
- Yarn feeding (cotton cone)
- Tension control (positive feeding device)
- Knitting forming (cylinder and needle)
- Fabric winding (disassembly of motion roller)
This process reduces human error and ensures uniform and flawless fabric.
4. Intelligent detection: reduce waste and improve yield rate
Core Technology for Efficient and Sustainable Manufacturing in the Textile Industry The circular knitting machine is equipped with yarn break sensor and automatic stop system. Core Technology for Efficient and Sustainable Manufacturing in the Textile Industry Once the yarn breaks or the tension is abnormal, the machine stops immediately to avoid defective products.
FUSH˚ practice:
- Adopt air blowing gun cleaning system to reduce failures caused by cotton dust accumulation.
- Through real-time monitoring, the waste rate is reduced to less than 5%.
5. Diversified fabric production: meeting different clothing needs
FUSH˚’s circular knitting machines can produce a variety of high-end fabrics, including: ✅ Single-sided knit (T-shirts, underwear) ✅ Double-sided knit (sportswear, sweatshirts) ✅ Ribbed & Milanese rib (cuffs, collars) ✅ French terry (towels, bathrobes) ✅ Ultra-light mesh fabric (70g/㎡, suitable for high-performance sportswear)
This flexibility enables brands to one-stop develop products of different styles.
6. Sustainable manufacturing: reducing energy and raw material waste
The seamless knitting technology of the circular knitting machine reduces cutting waste, while:
- Energy-saving design: 20% lower energy consumption than traditional looms.
- Recyclable yarn support: Applicable to recycled cotton, organic cotton and recycled polyester.
FUSH˚’s environmental commitment:
- Combined with solar power supply, further reduce carbon footprint.
- Use zero chemical lubricant to reduce pollution.
7. Maintenance and troubleshooting: ensure long-term stable operation
Circular knitting machines require regular maintenance, including: 🔧 Needle calibration (to prevent needle breakage) 🔧 Cotton dust cleaning (to avoid clogging) 🔧 Lubrication system inspection (to ensure smooth operation)
FUSH˚’s professional team has kept the machine failure rate lower than the industry average through preventive maintenance.
8. Customized production: adapt to small batches and high flexibility needs
Brands are increasingly inclined to small batches and fast turnover production mode. Circular knitting machines support:
- Quick yarn change (switch different yarns within 1 hour)
- Parameter adjustment (density and texture can be customized)
This allows FUSH˚ to meet the different needs of fast fashion, sports brands, and high-end fashion.
9. Advantages of vertical integration: Full process control from yarn to garment
Most apparel manufacturers rely on external procurement of fabrics, while FUSH˚ achieves: ✔ Shorter delivery time (reduced supply chain delays) ✔ Higher quality control (full traceability) ✔ Cost optimization (reduced middleman markup)
10. Future trends: intelligent and digital knitting
The future of the textile industry lies in Industry 4.0, and FUSH˚ is exploring: 📊 IoT sensors (real-time monitoring of machine status) 🤖 AI predictive maintenance (reduced downtime) 🌍 Blockchain traceability (verification of sustainable materials)
Summary: Why choose FUSH˚ for circular knitting manufacturing?
Core Technology for Efficient and Sustainable Manufacturing in the Textile Industry Circular knitting machines are not only efficient production tools for the textile industry, but also the cornerstone of sustainable, flexible, and high-quality manufacturing. FUSH˚ provides end-to-end sustainable manufacturing solutions for apparel brands through:
- Independent fabric production (reducing supply chain dependence)
- High-precision knitting technology (reducing waste rate)
- Solar drive (low carbon emissions)
- Diverse fabric selection (meeting the needs of various brands)